Thursday, June 21, 2018

Magnetic Sealless Pumps: Technology That Reduces Lifetime Costs

magnetic sealless pumps



As the inventors of magnetic drive pumps, HMD have only ever manufactured magnetic sealless pumps since the beginning. Their superior experience, knowledge and design-reliability means that HMD/Kontro’s pump selection and application is unmatched in the industry today.

In recent years there has been a rise in the awareness of environmental, safety and maintenance issues in terms of process-fluid leakage. It’s a major concern particularly in chemical processing plants and municipal wastewater facilities. This is where magnetic sealless pumps can make all the difference.

What Is A Magnetic Sealless Pump?


Magnetic Drive refers to the coupling between the wet end of the pump and the motor.  In “direct drive” or “shaft sealed” pumps, the impeller of the pump is attached to the shaft of the motor, and this design depends on some form of dynamic seal to contain the pumped liquid. 

In a magnetic drive pump, the wet end and motor are two separate contained parts, connected by a housing that ensures concentricity between the two parts. At the end of the motor shaft, a ring of outer magnets is attached. Correspondingly a ring of inner magnets is attached to the internal pump shaft. The internal pump shaft is supported on plain bearings that are lubricated by the pumped liquid and has the impeller attached to the other end of the pump shaft.

Between the outer magnet and inner magnet rings is the stationary containment shell. This non-magnetic component contains the pumped liquid. The magnets in magnet rings are co-axially aligned and thus attract each other. This means as the electric motor rotates, the outer magnet ring and the inner magnet ring rotate at the same speed causing the impeller to rotate and the pump to operate. As the shaft of the motor does not extend into the interior of the pump, there is no need for a shaft seal, and without a shaft seal, the danger of leakage commonly associated with the shaft seal is eliminated.

Sealless versus Sealed Pumps


Mechanical seals, like bearings, are designed to maintain their sealing ability by purposefully leaking small amounts of fluid to keep the seal faces lubricated. The seal faces wear in the process and they lose their effectiveness and ultimately increase the liquid loss. This ‘leakage’ can reach the environment either as a liquid or vapor through a process referred to as fugitive emission. This can be very costly resulting in lost time, money and decreased workplace safety.


Seals in traditional pumps will ultimately fail and require expensive maintenance or replacement and therein lies the primary advantage of sealless magnetic drive pumps. They don’t leak which means fewer process inefficiencies, maximized output and minimized risk from hazardous and volatile materials. Possibly the greatest advantage of sealless pumps is that there is no downtime. Without having to constantly service, repair or replace seals, companies save considerably on time, effort and money. 

Watch this short video for a closer look at the Basics of a Magnetic Drive Pump.

Inside A Magnetic Sealless Pump



The magnetic centrifugal pump flows at approximately 1,000 gal/min, and up to 350 ft. A non-metallic containment shell encloses and statically seals the entire impeller-rotor assembly along with the pump fluid. Inside are two shafts; the driven shaft and the driving shaft.


The driving shaft is located in the liquid end of the pump supported by sleeve bearings with the impeller and inner magnets mounted within. The driving shaft can either be a close-coupled motor shaft or supported by anti-friction bearings with the driving magnet inside. 
  • Impeller-Rotates and moves liquid out the discharge connection of the Casing
  • Fluid Containment Shell-Retains the pressure and is the barrier between the Inner Magnet Ring (IMR) and the Outer Magnet Ring (OMR)
  • Outer Magnet Ring (OMR)- Driven by the motor and causes the Inner Magnet Ring (IMR) to rotate
  • Bearing Assembly- Supports & maintains alignment of drive shaft and OMR
  • Coupling Housing- Supports & maintains alignment of Bearing Assembly with Casing
  • Inner Magnet Ring (IMR)- Rotates the Pump Shaft & Impeller (due to the magnetic attraction between the IMR and OMR)
  • Bush Holder- Supports internal bearings & provides a liquid path to lubricate the bearings
  • Shaft- Supports the Inner Magnet Ring and rotates Impeller
Commonly used to pump acidic and caustic solutions that generally cause seals to fail, these pumps are also ideal for toxic solutions that require complete containment. Some of the major areas where sealless pumps excel include Hot Oils, Gasoline, Ethanol, Hydrocarbons, Sour Water, Isobutane, Caustics, Amines, Disulfide oil, Acids (H2SO4), Anhydrous HF and HF acid.

Conclusion


The sealless magnetic drive design affords a wide range of operational benefits, making them a worthwhile alternative to traditional sealed pumps. Sealless magnetic drive pumps present absolutely no risk of emissions or leaks, which can harm productivity, employees and the environment.

With close to 30 years’ industry experience, Liquid Handling Equipment, Inc is a leading authority and always strive to meet and exceed customer and supplier expectations. Get in touch with our team of experts if you require any additional information or visit our website.

Sunday, April 29, 2018

3 Signs that Your Current Agitator Mixer System Needs an Update


Industrial Agitators Tennessee
In many commercial applications, an agitator is used to introduce power in a system wherein the raw materials combine to create the finished product. Industrial agitators Tennessee are an integral component of various industries, including food processing, pharmaceutical, paint production, waste management, oil and rubber refining and many others. With so many technological advancements in the industry, you’ll be surprised at how new products are saving time and cost and improving production in many ways. If you’re wondering whether your industry needs an upgrade, read on to find out:

1. Does your current process require too many steps or material transfers in order to complete production?

If this is the case, you can streamline current operations by opting for an agitator mixer that can considerably reduce or remove the unnecessary steps. This will help in saving labor costs, time, and also reduce the risks of contamination during the process.

2. Are you planning on expansion?

If you’re planning for future growth, it is the ideal time to evaluate your current agitator mixer configuration. Identify the inefficiency and plan your budgets and forecast the proposed changes at this stage so that you can get custom-designed systems before you start the launch of full-scale productions.
3. Do you want to add new product lines or update your existing product formulation?

If you’re introducing new ingredients or a new formulation, there are chances that your current mixer won’t be able to offer the right solution. With a new mixer system, you can get the exact desired results without any compromise.

When looking at industrial agitators or industrial heat exchangers North Carolina, it’s important to review your existing products and analyze whether employing new and improved technologies in your industry can positively impact your production.

Tuesday, April 17, 2018

All You Wanted to Know About your Industrial Pumps Maintenance

Heavy Industrial Pumps, North CarolinaIndustrial pumps need to be impeccably maintained, irrespective of the sector in which they’re used. With regular maintenance, you can avoid disrepair and expensive replacements while protecting your investment. If you are using heavy industrial pumps, North Carolina, read on to know what you need to do to maintain their operations.

Regular Calibration – Timely calibration will ensure that the flow rate is as specified by the manufacturer. Missing out on periodic calibration can adversely affect the operations, lead to accidents and reduce performance time.

Check The Fuel Systems & Fluid Levels – Pumps driven by engines tend to change with temperature fluctuations. On cold days, they might not function properly as the viscosity of the fuel also tends to alter. The same case might occur on days with high temperatures too. It is important to make required adjustments before powering the system and observe the fuel gauge for any kind of cracks, leaks or breaks.

Check The Fittings – Fittings like nuts, bolts, and other hardware must be regularly checked as any problem with these can cause the pumps to malfunction. You also need to check the wiring, battery cables, fans and belts for any faults. These must be inspected only by expert professionals.

Check the Suction & Discharge Hoses – As all the matter that’s removed is done through hoses, they must be checked after a prolonged use. In some cases, hoses must be inspected after 250 hours of operations while in some others, more frequent checks might be required. Make sure to also check and oil the clamps and points.

You can always check with Virginia industrial pump suppliers to get guidance on timely maintenance of your
pumps and if you find any discrepancies in its operations, get them repaired or replaced immediately.

Tuesday, March 27, 2018

Announcing the launch of our new ‘pumped up’ website


We’re super excited to announce that our new and improved website is live. Getting in gear for the launch has been an exciting process as it coincided with a mammoth milestone of 30 years in service and expertise. Although the combined experience of Liquid Handling Equipment, Inc. is over 135 years, it is also our customers who made our success possible.

People need to realize it’s not always about the numbers and we firmly believe the connections made and relationships forged is far more important. Your continued support is invaluable and thanks to some of your suggestions, we’ve launched a website answering your call.

Why the new website for Liquid Handling Equipment, Inc.?

When we started this project, we had hoped it would be ready to launch around the time of our 30th Anniversary and fortunately it was. All of us felt there was no better way than to launch a new website commemorating the occasion. To further earmark the milestone, we added a 30th Anniversary seal to the Liquid Handling Equipment, Inc. logo across all platforms.

As we continue to evolve and expand online, finding the right information about a product is paramount for existing customers and new visitors. The updated website includes a redesign of some navigation elements with additional dropdown menus. Products are now easier to find with more options to read high-level descriptions or review engineering specs when needed. Everything is also mobile-friendly for those always on the go.

We also listened to our customers in terms of what information is critical and relevant. Knowledge is power and thanks to helpful customer suggestions, we prioritized how the most relevant information about our products is presented. At the same time, we also saw the need to modernize our online presence and fortify the security of our data and that of our customers and visitors.

Our goal to provide excellent service has been a major contributing factor to our success and all credit must go to our repair shop and exceptional staff. For this very reason we’ve highlighted the expansion of our service department and their incredible ability and commitment to provide quality repairs to all Liquid Handling Equipment, Inc. customer equipment.

The updated site also shows new product lines which we were given exclusive access to earlier this year. We entered into an agreement with Walchem to add their E-Series Metering Pumps to our product list. The E-Series pumps, for example, will fit most industrial, municipal, and agricultural water or wastewater applications and include a comprehensive Two-Year Warranty covering the pump.

In addition, we’ve also added new and exclusive Flowline radar level transmitters to our portfolio of liquid handling products. These are among the best level measurement and control instruments for chemical, water, wastewater and oil applications. 

We really hope you like the changes and please get in touch on Facebook or Twitter if you have any feedback.

Further Expansion – Products, Service and Repairs

For those who don’t know, Liquid Handling Equipment, Inc. is now also an Iwaki Authorized Service Center. Not only is this a fantastic opportunity to enhance our existing relationship with Iwaki America, it also allows us to grow our overall capabilities and increase the quality of service we can provide you.

Walchem and Iwaki joined forces and developed the most innovative and comprehensive metering pump product line in the world. For this reason, the opportunity to work with both puts us in a better position to solve many of our customers’ toughest applications and also allows us to support you on the aftermarket side. 

Over the years Liquid Handling Equipment, Inc. has collected numerous awards and achievements including the Top 5 Industrial Distributor for Yamada Pumps and being the second largest Distributor for HMD/Kontro worldwide.

In closing, we’d like to give something back and decided to give away a Yeti Cooler valued at $500. All you need to do is sign-up for our quarterly Newsletter and you’ll be entered into the draw.

 Liquid Handling Equipment, Inc. Yeti Campaign


Friday, January 19, 2018

How to Choose a Diaphragm Pump?


diaphragm pumps TennesseeIndustrial processes that deal with various liquids need special pumps for manufacturing processes. Diaphragm pumps that are oil-free are specifically used in several industrial applications to specifically prevent oil vapor contamination problems. Here are some tips from diaphragm pumps Tennessee company that will help you select right pump.

Matching pump type


•    According to heavy industrial pumps North Carolina suppliers, the first step in selecting right diaphragm pump is matching the diaphragm pump type to the application. This is an important step as not all diaphragm pumps are completely oil-free. You need to consider diaphragm pumps offered by Yamada.  Besides selecting the right type of pump, you also need to understand different modes of operations, any strengths or weaknesses of the pump type which can relieve you from difficulties that may crop up during maintenance of the diaphragm pumps in the near future.

Understanding the materials of construction

•    The material of construction for the pump is important as you will be pumping chemicals.  If the fluid that will be pumped is at ambient temperature, you need to ensure the material used for housing is “A” rated. The housing of the diaphragm pump could be of any material such as Plastics of Metal depending on the nature of the chemical pumped.  Majority of the Virginia industrial pump suppliers will provide you Chemical pump chart for all types of diaphragm pumps that will make your selection of right pump much easier.

•    If the fluid is highly viscous in nature, you might want to know the percent reduction in the flow rate that will affect the supply.  For viscous liquids, you need to consider the maximum flow rate of the diaphragm pump and consider the percent reduction in the flow to get accurate pump output. If the liquid is water or a solvent, you can focus only on the maximum flow rate.

Thursday, January 4, 2018

Understanding Different Types of Industrial Agitators

Heavy industrial pumps North Carolina
Manufacturing industries use specialized equipment to mix different chemicals for production. Heavy industrial pumps North Carolina suppliers also offer industrial agitators for industrial processing in the wide range of industries like food, pharmaceuticals, cosmetic, and chemical and wastewater treatment.  According to industrial agitators Tennessee suppliers, there are different types of industrial agitators to choose from. Here is some important information about these advanced mixing machines.

Different types of industrial agitators

Portable mixers

Like the name suggests, the portable mixers look more like an attachment with no container for mixing the solutions. The motor is mounted on aluminum drive housing which is attached to the mixer shaft. The housing contains a double sealed ball bearing   and a lower lip seal that provides additional protection to the quill shaft that is subjected to stress by mixer shaft.  The portable has heavy brass duty clamps for fastening and there is no need for wrenches or specialized tools to mount the mixer on the container.  According to Virginia Industrial Pump Suppliers, The portable mixer is ideal for applications in the pharmaceutical, dairy, food and other industries where sanitation is a big requirement.

Turbine mixers

The turbine mixers are ideal for applications where you cannot use fixed mount top entering mixers. There are various drive mechanisms available in turbine mixers such as worm gears, helical, and spiral bevel. The design of the turbine mixer depends on the drive mechanism and the application. Unlike portable mixers, the turbine mixers have large shaft that makes it ideal for heavy mixing.  The horse power range of turbine meter can be anything between 1 to 125 watts.

Side Mixers

Like the name suggests, the shaft in the Side Mixer is located on the side. These types of mixers are used in asphalt, food, and chemical industries.  The side mixer has a heavy duty construction that assures minimum maintenance and long life.

Wednesday, December 6, 2017

Tips to Choose the Right Industrial Pump


Heavy Industrial Pumps in North Carolina

Choosing the right heavy industrial pumps in North Carolina is an important decision every company has to make. Using the wrong pump for your industrial use means catastrophe sooner or later. When it comes to choosing industrial pumps, they come in dozens of designs and applications. A little bit of research and investigation is necessary to make the right decision. Here we have listed a few tips to choose the right industrial pump for your business.

Know the Types

Before venturing to buy an industrial pump, you should have a good idea of all of the different pumps and products on the market. From centrifugal pumps to diaphragm pumps, each one designed to meet specific and even specialized needs. Today, there are special application pumps that are available to suit virtually any set of needs and considerations.

Ask Questions

Before buying an industrial pump, ask questions to the buyers related to the total head, or pressure, pump’s operation, the desired flow rate, the suction lift, characteristics of the fluid and more.

Number of Pumps

If you are looking for a pump for heavy duty, then investing in multiple pumps would be the ideal choice.

But, the individuals who suspect that their project may require two or more pumps should take the time to do the research before making the purchase.

In addition to these, make sure that the suppliers you choose are the trusted and reputable sellers in the market. These certified suppliers of industrial heat exchangers North Carolina can provide expert advice and guide you through the process of choosing all variety of industrial supplies and equipment, including pumps.