Thursday, November 29, 2018

Know How Kontro Pumps Can Prove Beneficial for You

HMD Kontro pumps are in the manufacturing ecosystem for over 6 decades. They have played a significant role in transforming the fluid handling technology. Based on the solid foundation of manufacturing pumps with an aim to serve the industrial environment, the company also focuses on the customer service aspect with complete dedication. They certainly are the most reliable pump manufacturers in the market today.
Listed with numerous advantages, Kontro pumps streamline and benefit the manufacturing process in several ways. Below mentioned is information in detail about how Kontro Pumps Can Prove Beneficial for your business.




Overview
HMD Kontro Sealless magnetic drive pumps are important for various industries that involve fluid handling. They help keep the environment cleaner and safer by eliminating the rotating mechanical seal present in traditional centrifugal pumps. These pumps also lower the risk of fluid leaks and escape of harmful chemicals. Continuous technology developments and years of application experience has helped this product gain worldwide acceptance, that has resulted in reliability and cost-effectiveness of application.
Apart from this there are a host of various other compelling benefits. Let’s have a look at them.

Product Security
Kontro pumps are one of the most reliable and robust means of liquid transfer in a production set up. Elimination of the seal from this centrifugal pump design results in more secure production by preventing leaks of toxic fluids and chemicals.

Efficiency / Performance
The Sealless design of Kontro pumps helps enhance performance by lowering maintenance costs. These pumps also reduce downtime and control production loss. As a result, the effects of maximized efficiency can be seen on the bottom line.

Reliability
The sustainability factor of Kontro pumps even at hostile climatic conditions make them a popular choice all over the world. Majority of users find these pumps to be more reliable compared to the sealed units. In fact, these pumps have been in operation from decades and still are running absolutely fine.

Safety
Kontro pumps are manufactured by adhering to international design and safety standards like, ATEX, API, ISO and ANSI. Additionally, the elimination of mechanical seals, helps prevent leaks of hazardous chemicals. Hence, Kontro pumps truly are the best choice for manufacturing professionals who deal with volatile and high value materials on daily basis.

If you need more information on this robust and promising product, feel free to get in touch with our experts at – https://www.liquidhandlingequip.com/contact/

Wednesday, October 31, 2018

Things You Need To Know When Selecting Kontro Pumps



Kontro Pumps are a revolution in the manufacturing industry. They are a product that is capable of getting a new breakthrough in fluid handling technology. Produced with precision and engineering methodology, these pumps are a reliable manufacturing tool operating today. They are a promising tool that offer plethora of benefits which make them an apt alternative to traditional sealed pumps.

Since, these pumps are an element that can keep your production line at par, selection needs to be taken place in an informed manner. Based on the requirement, budget and result, it is necessary to map every aspect in real time. We recommend consult with the experts here.


Today, we bring before you a few aspects of centrifugal pumps that can be evaluated to invest in the best HMD Kontro Sealless Magnetic Drive Pumps. It is important you pay attention to the following details. It basically is a brief about how an ideal Kontro Pump should be.

Designed under powerful engineering standards, Sealless magnetic drive pumps promise zero emission or leaks. This quality helps keep employees and the environment safe and does not harm productivity. Along with this, the no seal formula aptly replaces the spare parts inventory, which in return reduces the operating budget.

These pumps are the best choice for production conditions that involve high temperatures, high pressures and volatile materials. Precisely, when it is the question of applications in the chemical, petroleum and gas industries that involve a huge amount of toxic gases, aggressive liquids, corrosives and more. Even in such conditions, HMD Kontro Sealless Magnetic Drive Pumps deliver the best performance as per industrial regulations and the expectation of engineers.

Apart from this, it is important to consider points that differentiates them from the regular traditional sealed pumps.

Critical design enhancement and progressive technology are reasons that support Sealless magnetic pumps outperform traditional pumps to meet industrial regulations and live up to the engineer’s expectation.

These pumps are projected to fight and meet constricted guidelines and deliver a leak free and environment friendly operation. They also address the maintenance issue and cost concerns in a positive manner.

The most sustainable response to the tighter new federal regulations is Sealless Pumps.

Leaks in a production environment can create numerous costs like –

· Replacement of damaged raw materials and finished goods
· Cost to the clean up
· Occurrence of potential hazards like slip and fall
· Environment compliance penalties and fees etc.

Designed to sustain various production aspects, these pumps offer a plethora of benefits and make a great alternative to traditional pumps.

Efficient components and absence of seal replacement helps the production unit keep minimum inventory for spare parts and plays an active role in reduction of the operating budget.

Another important aspect that cannot be overlooked is the ability of the Sealless magnetic pumps to maximize reliability and maintain up time.

However, the above-mentioned factors make these pumps cost effective, safe and extremely reliable.

Choose The Best Heat Exchanger For Your Product


Today, various industries all over the globe demand heat exchangers in order to carry out various processes in the course of production. Right from the beverage makers to huge industrial valve makers this technology is the backbone for many.

Heat Exchangers in a brief –

Heat exchangers are devices manufactured with an end goal for thermal processing of materials. It is a useful product especially for tasks like, pasteurization, cooking, sterilization and is necessary for cooling or heating a wide range of products.

Since, we now know the use of this product. Are we sure about selecting the best one? As reputed heat exchanger suppliers in the country, we agree that at various situations, it is best to seek expert advice, when it comes to investing in heat exchangers. Here are a few questions you need to get right answers to. This indeed will help you purchase the best heat exchanger and evaluate the decision given by experts.

Let’s begin –
1 - How is the heat exchanger technology correct for me?
Chemical, food, HVAC, Heavy Industry or more. Every industry has to bear extra costs when energy is wasted. Various businesses spend a huge amount in dealing with such issues. Hence, as a solution to energy saving, it is recommended to install heat exchangers. Apart from this, heat exchangers have various uses. Engines in mechanical devices like cars, ships, aircrafts and more use heat exchanges to work with more precision and efficiency. Even heating and cooling devices in a household or production location use this technology to perform better.
Since, the technology is promising and result oriented, it is a smart investment for your production facility. However, it is wise to consider the pros and cons individually. This will make a considerable impact on the overall production efficiency.


2 – Which can be the right type of heat exchanger for me?
Even the simplest of these heat exchangers are made from complex plates and gaskets, that add pace to heating and cooling processes. Compared to other products they are simple, easy to operate and cost effective. They are exceptionally good with Newtonian fluids like thin oils and milk. However, materials that are more viscous or non – Newtonian, the processes require a higher level of heat transfers.
Based on your production requirement, one of the below mentioned heat exchanger can be the perfect fit.

· Shell and tube heat exchanger
· Plate and shell heat exchanger
· Plate heat exchangers
· Pillow plate heat exchanger
· Fluid heat exchangers
· Adiabatic wheel heat exchanger and more

These heat exchangers are available in various forms, the ones with corrugated tubes help improve product turbulence, and improves operating efficiency. For liquids with a high fouling and viscous tendency, scraped surface heat exchangers are most recommended.
A few variants in these heat exchangers include rotary or reciprocating versions, to help handle the fluid more carefully and at the same time offer maximum operating efficiency.

 3 – Is the system right for my products?
Primarily heat exchangers are devices engineered for heat transmission between two or more fluids. However, these heat exchangers also carry out activities like, separating fluids or prevent them from mixing in the most efficient manner. Used in heating and cooling processes, they are widely compatible and used in numerous industries.
Well, there are various aspects that need to be considered, while evaluating the need for heat exchangers in a production unit. The primary element to consider is the capability of heat exchangers to transfer the correct amount of heat. Remember, different materials have different thermal properties, and it is highly essential to get in place the right design for these exchangers.
Based on the type of production processes undertaken by your business. The engineering expert will be the right person to guide you on these products.

Thursday, June 21, 2018

Magnetic Sealless Pumps: Technology That Reduces Lifetime Costs

magnetic sealless pumps



As the inventors of magnetic drive pumps, HMD have only ever manufactured magnetic sealless pumps since the beginning. Their superior experience, knowledge and design-reliability means that HMD/Kontro’s pump selection and application is unmatched in the industry today.

In recent years there has been a rise in the awareness of environmental, safety and maintenance issues in terms of process-fluid leakage. It’s a major concern particularly in chemical processing plants and municipal wastewater facilities. This is where magnetic sealless pumps can make all the difference.

What Is A Magnetic Sealless Pump?


Magnetic Drive refers to the coupling between the wet end of the pump and the motor.  In “direct drive” or “shaft sealed” pumps, the impeller of the pump is attached to the shaft of the motor, and this design depends on some form of dynamic seal to contain the pumped liquid. 

In a magnetic drive pump, the wet end and motor are two separate contained parts, connected by a housing that ensures concentricity between the two parts. At the end of the motor shaft, a ring of outer magnets is attached. Correspondingly a ring of inner magnets is attached to the internal pump shaft. The internal pump shaft is supported on plain bearings that are lubricated by the pumped liquid and has the impeller attached to the other end of the pump shaft.

Between the outer magnet and inner magnet rings is the stationary containment shell. This non-magnetic component contains the pumped liquid. The magnets in magnet rings are co-axially aligned and thus attract each other. This means as the electric motor rotates, the outer magnet ring and the inner magnet ring rotate at the same speed causing the impeller to rotate and the pump to operate. As the shaft of the motor does not extend into the interior of the pump, there is no need for a shaft seal, and without a shaft seal, the danger of leakage commonly associated with the shaft seal is eliminated.

Sealless versus Sealed Pumps


Mechanical seals, like bearings, are designed to maintain their sealing ability by purposefully leaking small amounts of fluid to keep the seal faces lubricated. The seal faces wear in the process and they lose their effectiveness and ultimately increase the liquid loss. This ‘leakage’ can reach the environment either as a liquid or vapor through a process referred to as fugitive emission. This can be very costly resulting in lost time, money and decreased workplace safety.


Seals in traditional pumps will ultimately fail and require expensive maintenance or replacement and therein lies the primary advantage of sealless magnetic drive pumps. They don’t leak which means fewer process inefficiencies, maximized output and minimized risk from hazardous and volatile materials. Possibly the greatest advantage of sealless pumps is that there is no downtime. Without having to constantly service, repair or replace seals, companies save considerably on time, effort and money. 

Watch this short video for a closer look at the Basics of a Magnetic Drive Pump.

Inside A Magnetic Sealless Pump



The magnetic centrifugal pump flows at approximately 1,000 gal/min, and up to 350 ft. A non-metallic containment shell encloses and statically seals the entire impeller-rotor assembly along with the pump fluid. Inside are two shafts; the driven shaft and the driving shaft.


The driving shaft is located in the liquid end of the pump supported by sleeve bearings with the impeller and inner magnets mounted within. The driving shaft can either be a close-coupled motor shaft or supported by anti-friction bearings with the driving magnet inside. 
  • Impeller-Rotates and moves liquid out the discharge connection of the Casing
  • Fluid Containment Shell-Retains the pressure and is the barrier between the Inner Magnet Ring (IMR) and the Outer Magnet Ring (OMR)
  • Outer Magnet Ring (OMR)- Driven by the motor and causes the Inner Magnet Ring (IMR) to rotate
  • Bearing Assembly- Supports & maintains alignment of drive shaft and OMR
  • Coupling Housing- Supports & maintains alignment of Bearing Assembly with Casing
  • Inner Magnet Ring (IMR)- Rotates the Pump Shaft & Impeller (due to the magnetic attraction between the IMR and OMR)
  • Bush Holder- Supports internal bearings & provides a liquid path to lubricate the bearings
  • Shaft- Supports the Inner Magnet Ring and rotates Impeller
Commonly used to pump acidic and caustic solutions that generally cause seals to fail, these pumps are also ideal for toxic solutions that require complete containment. Some of the major areas where sealless pumps excel include Hot Oils, Gasoline, Ethanol, Hydrocarbons, Sour Water, Isobutane, Caustics, Amines, Disulfide oil, Acids (H2SO4), Anhydrous HF and HF acid.

Conclusion


The sealless magnetic drive design affords a wide range of operational benefits, making them a worthwhile alternative to traditional sealed pumps. Sealless magnetic drive pumps present absolutely no risk of emissions or leaks, which can harm productivity, employees and the environment.

With close to 30 years’ industry experience, Liquid Handling Equipment, Inc is a leading authority and always strive to meet and exceed customer and supplier expectations. Get in touch with our team of experts if you require any additional information or visit our website.

Sunday, April 29, 2018

3 Signs that Your Current Agitator Mixer System Needs an Update


Industrial Agitators Tennessee
In many commercial applications, an agitator is used to introduce power in a system wherein the raw materials combine to create the finished product. Industrial agitators Tennessee are an integral component of various industries, including food processing, pharmaceutical, paint production, waste management, oil and rubber refining and many others. With so many technological advancements in the industry, you’ll be surprised at how new products are saving time and cost and improving production in many ways. If you’re wondering whether your industry needs an upgrade, read on to find out:

1. Does your current process require too many steps or material transfers in order to complete production?

If this is the case, you can streamline current operations by opting for an agitator mixer that can considerably reduce or remove the unnecessary steps. This will help in saving labor costs, time, and also reduce the risks of contamination during the process.

2. Are you planning on expansion?

If you’re planning for future growth, it is the ideal time to evaluate your current agitator mixer configuration. Identify the inefficiency and plan your budgets and forecast the proposed changes at this stage so that you can get custom-designed systems before you start the launch of full-scale productions.
3. Do you want to add new product lines or update your existing product formulation?

If you’re introducing new ingredients or a new formulation, there are chances that your current mixer won’t be able to offer the right solution. With a new mixer system, you can get the exact desired results without any compromise.

When looking at industrial agitators or industrial heat exchangers North Carolina, it’s important to review your existing products and analyze whether employing new and improved technologies in your industry can positively impact your production.

Tuesday, April 17, 2018

All You Wanted to Know About your Industrial Pumps Maintenance

Heavy Industrial Pumps, North CarolinaIndustrial pumps need to be impeccably maintained, irrespective of the sector in which they’re used. With regular maintenance, you can avoid disrepair and expensive replacements while protecting your investment. If you are using heavy industrial pumps, North Carolina, read on to know what you need to do to maintain their operations.

Regular Calibration – Timely calibration will ensure that the flow rate is as specified by the manufacturer. Missing out on periodic calibration can adversely affect the operations, lead to accidents and reduce performance time.

Check The Fuel Systems & Fluid Levels – Pumps driven by engines tend to change with temperature fluctuations. On cold days, they might not function properly as the viscosity of the fuel also tends to alter. The same case might occur on days with high temperatures too. It is important to make required adjustments before powering the system and observe the fuel gauge for any kind of cracks, leaks or breaks.

Check The Fittings – Fittings like nuts, bolts, and other hardware must be regularly checked as any problem with these can cause the pumps to malfunction. You also need to check the wiring, battery cables, fans and belts for any faults. These must be inspected only by expert professionals.

Check the Suction & Discharge Hoses – As all the matter that’s removed is done through hoses, they must be checked after a prolonged use. In some cases, hoses must be inspected after 250 hours of operations while in some others, more frequent checks might be required. Make sure to also check and oil the clamps and points.

You can always check with Virginia industrial pump suppliers to get guidance on timely maintenance of your
pumps and if you find any discrepancies in its operations, get them repaired or replaced immediately.

Tuesday, March 27, 2018

Announcing the launch of our new ‘pumped up’ website


We’re super excited to announce that our new and improved website is live. Getting in gear for the launch has been an exciting process as it coincided with a mammoth milestone of 30 years in service and expertise. Although the combined experience of Liquid Handling Equipment, Inc. is over 135 years, it is also our customers who made our success possible.

People need to realize it’s not always about the numbers and we firmly believe the connections made and relationships forged is far more important. Your continued support is invaluable and thanks to some of your suggestions, we’ve launched a website answering your call.

Why the new website for Liquid Handling Equipment, Inc.?

When we started this project, we had hoped it would be ready to launch around the time of our 30th Anniversary and fortunately it was. All of us felt there was no better way than to launch a new website commemorating the occasion. To further earmark the milestone, we added a 30th Anniversary seal to the Liquid Handling Equipment, Inc. logo across all platforms.

As we continue to evolve and expand online, finding the right information about a product is paramount for existing customers and new visitors. The updated website includes a redesign of some navigation elements with additional dropdown menus. Products are now easier to find with more options to read high-level descriptions or review engineering specs when needed. Everything is also mobile-friendly for those always on the go.

We also listened to our customers in terms of what information is critical and relevant. Knowledge is power and thanks to helpful customer suggestions, we prioritized how the most relevant information about our products is presented. At the same time, we also saw the need to modernize our online presence and fortify the security of our data and that of our customers and visitors.

Our goal to provide excellent service has been a major contributing factor to our success and all credit must go to our repair shop and exceptional staff. For this very reason we’ve highlighted the expansion of our service department and their incredible ability and commitment to provide quality repairs to all Liquid Handling Equipment, Inc. customer equipment.

The updated site also shows new product lines which we were given exclusive access to earlier this year. We entered into an agreement with Walchem to add their E-Series Metering Pumps to our product list. The E-Series pumps, for example, will fit most industrial, municipal, and agricultural water or wastewater applications and include a comprehensive Two-Year Warranty covering the pump.

In addition, we’ve also added new and exclusive Flowline radar level transmitters to our portfolio of liquid handling products. These are among the best level measurement and control instruments for chemical, water, wastewater and oil applications. 

We really hope you like the changes and please get in touch on Facebook or Twitter if you have any feedback.

Further Expansion – Products, Service and Repairs

For those who don’t know, Liquid Handling Equipment, Inc. is now also an Iwaki Authorized Service Center. Not only is this a fantastic opportunity to enhance our existing relationship with Iwaki America, it also allows us to grow our overall capabilities and increase the quality of service we can provide you.

Walchem and Iwaki joined forces and developed the most innovative and comprehensive metering pump product line in the world. For this reason, the opportunity to work with both puts us in a better position to solve many of our customers’ toughest applications and also allows us to support you on the aftermarket side. 

Over the years Liquid Handling Equipment, Inc. has collected numerous awards and achievements including the Top 5 Industrial Distributor for Yamada Pumps and being the second largest Distributor for HMD/Kontro worldwide.

In closing, we’d like to give something back and decided to give away a Yeti Cooler valued at $500. All you need to do is sign-up for our quarterly Newsletter and you’ll be entered into the draw.

 Liquid Handling Equipment, Inc. Yeti Campaign